Details

ABC Three Layer Blown Film Plant Features:

·      Extruder is provided with grooved feed section.

·      Extruder screw has a barrier screw design which improves film quality.

·      Bonfiglioli / Elecon gear box.

·      Highly efficient die is used with latest technology.

·      Horizontal / Vertical oscillating haul off.

·      Two station semi automatic surface winder.

·      Air cooling ring.

·      AC inverter drive is maintenance free.

·      Three Layer Blown Film Plant has capability of processing wide range of materials like HDPE, LLDPE and LDPE etc. in different combinations.

Tabular Details

Blown Film Extrusion IBC & Non-IBC 3/5/7 layer is widely been used in different industries for producing mulch film, lamination film, shade net, shrink film, Stretch/ Clingfilm and other variety of barrier films. It is also used in food packing like packing of wheat flour, rice, sugar, salt as well as wrappers for eatables. The multilayer IBC and Non-IBC blown film plant consists of energy efficient screw extruders, to control the thickness imported air ring is available, oscillating take off, depending upon application and automation requirement custom made winder is present and also includes with internal bubble cooling and automatic bubble cage.

The three/five/seven layer Non IBC and IBC blown film machine models FEN1250, FEN1500, FEN1700 & FEN2200 varies with its film layflat width range and film thickness range LL/LD/HD. The film thickness range of both the type of blown film plant is same i.e.  25-150 micron. It varies in its film layflat width range i.e. FEN1500 is 900-1500 micron and that of FEN1700 is 1000-1700 micron. For more technical specification about the different models of multilayer blown film plant following table gives with the useful information.

Multi Layer Blown Film Plant - FEN Series

DESCRIPTION UNIT FEN 1250 FEN 1500 FEN 1700 FEN 2200
PROCESSING DATA          
Film Layflat Width Range mm 650 - 1250 900 - 1500 1000 - 1700 1400 - 2200
Film Thickness Range LL/LD/HD micron        
MAXIMUM FILM OUTPUT          
LD - LD - LD Kg/hr 150 - 175 190 - 215 255 - 275 265 - 295
LLD - LLD - LLD Kg/hr 130 - 155 175 - 195 195 - 215 235 - 275
HD - LD - HD/LD Kg/hr 130 - 165 185 - 205 205 - 225 225 - 245
No. of Extruders   3 3 3 3
L/D Ratio   30 : 01 : 00 30 : 01 : 00 30 : 01 : 00 30 : 01 : 00
Extruder mm 50 / 60 / 50 55 / 60 / 55 55 / 60 / 55 60 / 60 / 60
Extruder-Motor Rating kw 22 / 45 / 22 30 / 45 / 30 30 / 45 / 30 45 / 45 / 45
Thickness Randomisation Oscillating Haul off
DIE          
Die Lip Size mm 300 350 375 450
TAKE OFF   Oscillating Haul off
Roller Width mm 1350 1600 1800 2300
Main Nip Motor kw 1.5 1.5 1.5 2.2
TWO STATION SURFACE WINDER          
Type          
Roller Width mm 1350 1600 1800 2300
Additional Nip Motor kw 1.5 1.5 1.5 1.5
Winder Drive Motor kw 1.5 1.5 1.5 1.5
Max. Wound Diameter mm 800 800 800 800
Line Speed mtrs/min 10.00 - 80.00 10.00 - 80.00 10.00 - 80.00 10.00 - 80.00
OPERATING REQUIREMENT          
Total Connected Load kw 140 180 185 200
Total Space Requirement (L x W x H) m 15 x 9 x 13 16 x 10 x 13 16 x 10 x 13 17 x 10 x 13
*Depending on winding shaft bending factor          
**Space requirement for Oscillating Table model          

FEN IBC Series

DESCRIPTION UNIT FEN IBC 1500 FEN IBC 1700 FEN IBC 2200 FEN IBC 2500 FEN IBC 2700
PROCESSING DATA            
Film Layflat Width Range mm 900 - 1500 1000 - 1700 1400 - 2200 1600 - 2500 1700 - 2700
Film Thickness Range LL/LD/HD micron          
MAXIMUM FILM OUTPUT            
LD - LD - LD Kg/hr 315 - 345 345 - 375 545 - 595 545 - 595 595 - 645
LLD - LLD - LLD Kg/hr 295 - 315 315 - 345 475 - 515 475 - 515 545 - 575
HD - LD - HD/LD Kg/hr 295 - 325 315 - 345 495 - 545 495 - 545 595 - 620
No. of Extruders   3 3 3 3 3
L/D Ratio   30 : 01 : 00 30 : 01 : 00 30 : 01 : 00 30 : 01 : 00 30 : 01 : 00
Extruder Options 1 mm 60 / 60 / 60 60 / 75 / 60 75 / 90 / 75 75 / 90 / 75 90 / 90 / 90
Extruder Options 2 mm 60 / 75 / 60 - 60 / 105 / 60 60 / 105 / 60 75 / 105 / 75
Extruder-Motor Rating for Option 1 kw 56 / 56 / 56 56 / 75 / 56 75 / 132 / 75 75 / 132 / 75 112 / 112 / 112
Extruder-Motor Rating for Option 2 kw 56 / 75 / 56 - 56 / 160 / 56 56 / 160 / 56 75 / 160 / 75
Thickness Randomisation Reversing Haul Off Oscillating Haul off
DIE            
Die Lip Size mm 350 400 600 600 650
TAKE OFF            
Roller Width mm 1600 1800 2300 2650 2850
Main Nip Motor kw 1.5 1.5 2.2 2.2 2.2
TWO STATION SURFACE WINDER             
Type   Automatic Automatic Automatic* Automatic* Automatic*
Roller Width   1600 1800 2300 2650 2850
Additional Nip Motor kw 1.5 1.5 1.5 1.5 1.5
Winder Drive Motor kw 1.5 1.5 1.5 1.5 1.5
Max. Wound Diameter** mm 1000 1000 1000 1000 1000
Line Speed mtrs/min 12 - 120 12 - 120 15 - 150 15 - 150 15 - 150
OPERATING REQUIREMENT            
Total Connected Load for Option 1 kw 340 340 470 470 600
Total Space Requirement (L x W x H) m 19 x 12 x 13 19 x 12 x 13 24 x 14 x 14 24 x 14 x 14 25 x 15 x 16

Gallery

application1.jpg application2.jpg application3.jpg application4.jpg Foilex-Shopping-bags.jpg Foilex-Stretch-film.jpg multilayer_blown_film_line_anti_static_film_for_electronics_packaging.jpg multilayer_blown_film_line_chemical_resistance_film_for_soap_packaging.jpg multilayer_blown_film_line_ffs_film_for_milk_packaging.jpg multilayer_blown_film_line_film_for_medical_application.jpg multilayer_blown_film_line_mulch_film_for_agriculture_application.jpg multilayer_blown_film_line_pet_food_packaging.jpg

Video

Windsor Machines, Kabra Extrusiontechnik, Rajoo Engineers, Ocean Extrusions, Shubham Extrusion, J P Extrusiontech, Gcl Private Limited, Five Star Engineers